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In the course of many years of development, Hualu Hengsheng has always adhered to the sustainable development with a focus on improving the utilization of resources and related diversified development orientation with the core competitiveness of the main business as the core. According to "three leads" (one step ahead in technology, one with higher quality, one with lower cost) and "four highs and two lows" (high technology content, high capital recovery rate, high project investment, high human resource requirements, low resource and energy consumption, etc.) The direction of the development of low pollution emissions, promote industrial upgrading, and absorb and adopt advanced energy-saving technologies and energy-saving technologies to increase the level of utilization of primary resources and the comprehensive utilization of secondary resources.
In terms of industrial layout, high technology is used to transform traditional industries and promote industrial upgrading. Through the large-scale localization of nitrogenous fertilizers, the company formed the first “three-tailed†product pattern in the same industry in the country, namely, using clean coal gasification technology as a leader to co-produce chemical products such as urea, methanol, and DMF. Among them, the exhaust gas CO2 produced from methanol is used as a raw material and can be used for the production of urea. The advantages of polygeneration are obvious. Thanks to the core technology of clean coal gasification, the costly tons of anthracite coal can be replaced by resource-rich bituminous coal, and the cost of tons of ammonia is greatly reduced. It dropped by 10.8% in 2006 compared with 2004, and further decreased by 5.4% in the first eight months of this year. In the first eight months of this year, urea and DMF respectively increased by 45% and 32% year-on-year, while the increase in sales revenue was 3.11% higher than the increase in main business costs. After deducting the power price increase factor, the profit growth was higher than the increase in sales revenue on a comparable basis. 10%.
In terms of technological advancement, intensive production is achieved with the advantage of capacity structure, and energy consumption of products is reduced. In recent years, it has gradually changed from “small machine group and stacked wood†to “larger and systematicâ€, and the largest single ammonia ammonia, urea and DMF plant has been installed. The production capacity reached 300,000 tons, 400,000 tons and 80,000 tons respectively, and the safety production and intensive production capacity were greatly improved. In the past two years, more than 30 technological transformations have been implemented to absorb and adopt advanced energy-saving technologies and processes. For example, for the large nitrogen fertilizer steam consumption - unit positions optimized through the DCS software configuration, the annual heat energy savings can be 360,000 GJ, through the transformation of large nitrogen fertilizer gray water, saving 320,000 kwh per year. Through series transformation, the company's comprehensive energy consumption per ton of ammonia fell by 3.6% in 2006, and the total energy consumption per ton of ammonia for the first eight months of the year dropped by 5.4%.
In terms of recycling, comprehensive utilization of resources promotes energy conservation and emission reduction, and improves profitability. Through the circulating fluidized bed boiler combustion residue, environmental protection boiler combustion waste, environmental protection boiler combustion exhaust gas, sludge, waste heat boiler recovery of waste heat, in addition to ensure that the synthetic ammonia system steam self-sufficiency, but also to achieve the entire plant 42% steam self-sufficiency. At present, the company recycles 956 tons of condensate and uses 130 tons of waste water per hour. Through the recovery of methanol, the air is released, the permeate gas is separated by CO, and the ammonia is synthesized and released. Each day, more than 120 tons of ammonia can be recovered, accounting for 4 of the total ammonia production on the day. %. Through the above measures, the comprehensive energy consumption of the company's million yuan sales revenue fell from 7.29 tons of standard coal in 2005 to 6.57 tons in 2006, saving 41,000 tons of standard coal throughout the year, and dropped 2.1% from the same period last year. Since the beginning of this year, the cost of the company's million-dollar sales revenue has decreased by 2.34% compared with the same period of last year. The gross profit rate has increased by 7.03% compared with the same period of last year. The energy-saving and emission-reduction effect has been obvious, and profitability has been further improved.
The development of recycling economy is an important measure for energy saving and emission reduction, cost reduction and sustainable development. Hualu Hengsheng's practice has proved that to promote energy conservation and emission reduction, we must focus on improving resource utilization, and combine utilization and governance. Use is the premise, governance is guaranteed. In the future, Huaru Hengsheng will continue to transform traditional industries with high-tech and advanced and applicable technologies, and tap potentials through absorbing and adopting advanced energy-saving technologies and processes; further implementing the requirements of the “1000 Energy Conservation Actions†and strictly implementing industry energy-saving standards. Continuing to carry out in-depth energy conservation activities represented by the "five ones", that is, providing a rationalization proposal, setting a management measure, carrying out a small reform, implementing an improvement and innovation, and making good use of every controllable resource. Advocate to start from the details of the implementation of conservation, through strict management, equipment improvement and technological upgrading, and effectively reduce consumption, truly save production and green production.
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In recent years, energy shortage has become a major factor constraining industrial development, improving the production system with low input, high output, low consumption, low emissions, capable of recycling, and sustainable production, focusing on promoting the utilization of resources, and promoting energy conservation and emission reduction. It is the only way for enterprises to achieve good and fast development.